INTRODUCTION TO POWER BRAKE ASSIST (VACUUM POWER ASSIST)

Introducing the Quality Brake Booster (Vacuum Booster) Garage Thanh Phong Auto Hcm 2024

The brake booster is an important and indispensable part of the brake system. It is installed in the position between the brake pedal and master cylinder with the task of reducing the reaction of the brake pedal and amplifying the pressure from the brake pedal, thereby helping the driver perform the brake pedal operation lightly. softer. 

 

Figure 1: Vacuum Booster
Figure 1: Vacuum Booster 

Therefore, to stop the vehicle, the brake system such as brake pads will press on the brake disc with maximum force The driver does not need to apply too much force on the pedal. 

Figure 2: Structure of Brake Booster
Figure 2: Structure of Brake Booster

The principle of operation of the booster bulb of the car brake

The operating principle of the brake booster is based on the difference between the atmospheric pressure and the vacuum of two separate chambers, to create a strong force (increase force) proportional to the force of the pedal. 

Figure 3: Working principle of the power steering valve when the brakes are not applied
Figure 3: Working principle of the power steering valve when the brakes are not applied 

Air valve connected with Valve control lever and suffer Air valve feedback spring drag to the right. Regulating valve bi Adjusting valve spring push to the left side. 

In this condition, vacuum valve of the valve body is separated from regulating valve, forming a passage between the two chambers. Because there is no differential pressure at this time, the booster does not operate. 

Figure 4: Working Principle of Brake Booster
Figure 4: Working Principle of Brake Booster

When pressing the brake pedal, joystick to push air valve move to the left. Adjusting valve spring also push control valve move to the left, until it comes into contact with vacuum valve. This will seal the passage between the two chambers. 

when the air valve Keep moving to the left, the farther it gets control valve allowing outside air to enter inside variable pressure chamber through hole B (after passing through the air filter). 

Pressure difference between constant pressure chamber , and variable pressure chamber cause booster piston move to the left. This makes booster push lever moves to the left and increases the braking force. 

Figure 5: Working Principle of the Power Booster When Holding the Brake
Figure 5: Working Principle of the Power Booster When Holding the Brake

When the brake is held, valve control lever , and air valve will stop teleporting, but booster piston continues to move to the left due to the pressure difference. Control valve spring causing this valve to remain exposed vacuum valve, but it moves with the piston. 

Because the control valve move to the left and make contact with air valve, outside air will be blocked and will not flow in variable pressure chamber. So the pressure in the pressure chamber changes stably, from which the pressure difference does not change between the two chambers, piston Stop moving and maintain braking force. 

Figure 6: Working Principle of Power Booster When Braking at Maximum Pressure
Figure 6: Working Principle of Power Booster When Braking at Maximum Pressure

 When the brake pedal is fully depressed, air valve will move completely away control valve, the variable pressure chamber will be filled with air instantaneously. Therefore, the pressure difference between the two chambers will be the largest. This creates the greatest support.  

After that, no matter how much force is applied to the brake pedal, the assistance force will not increase, the additional force can only be exerted by the driver. 

Common damages 

  • Brakes feel heavy, loss of brake assist: This is the easiest sign to recognize when the booster is broken. The vehicle operator can sense it most easily. 
  • Slow braking or feeling of lack of power: When the power booster is damaged, the braking force is not amplified. At this point, the braking system is no longer as effective as before, so there will be signs of braking or braking slowly leading to a longer stopping distance than usual. 
  • Brake pedal high/lower than normal: One of the signs of a problem with the power steering is that the brake pedal is higher or lower than normal. 
  • The car is jerked to a halt when the brake pedal is pressed: According to the operating principle of the car booster, we also know that there is a membrane in the power steering that prevents air from entering the pressure chamber. If this diaphragm is open or punctured, the car will often jerk, stall, vibrate, etc. when the driver steps on the brake pedal
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